![机械设计手册:单行本·常用设计资料(第六版)](https://wfqqreader-1252317822.image.myqcloud.com/cover/655/29976655/b_29976655.jpg)
1.6 钎焊
钎焊是采用比母材熔点低的金属材料作钎料,将焊件和钎料加热到高于钎料熔点,低于母材熔点的温度,利用液态钎料润湿母材,填充接头间隙并与母材相互扩散实现连接焊件的方法。
钎焊时,焊件加热温度较低,焊件的组织和力学性能变化不大,变形较小,接头平整光滑,工艺简单,生产率高,因此钎焊获得广泛应用。
钎焊的缺点是一般情况下接头强度较低,必须用搭接达到与母材等强度。钎焊时接头连接面间要保证一定的间隙。残余的钎剂有腐蚀作用,因而对装配及钎焊后的清理要求较严。
按钎料的熔化温度和钎焊接头的强度不同,钎料可分为:难熔钎料(硬钎料,熔点在450℃以上),易熔钎料(软钎料,熔点在450℃以下)。钎料见表1-4-73,钎剂见表1-4-74~表1-4-79。
为了获得优质的钎焊接头,应根据所钎焊的材料、形状结构及尺寸、接头的使用性能、生产效率及所具备的条件等因素,正确地选择相应的钎焊方法、钎料、钎剂以及钎焊工艺等。
各种钎焊方法的比较及应用范围
表1-4-65
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00410001.jpg?sign=1738909176-PbPMsoCqCxJoANcYs4GW57mxWLPB8bLR-0-73e152f8dad25d3335f267695f1faa75)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00411001.jpg?sign=1738909176-TVVwqVQJV3nLi29rKdv1AzHYb8me4yI3-0-a4bda5e5da5431a123c5b92d381c2f42)
钎料和钎剂的选择原则
表1-4-66
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00411002.jpg?sign=1738909176-CBqg3Z6dqklb4zdjFney9n6310GWgzOo-0-83b3a1ce4ee04d76231e3caae87cf5cc)
钎料的选择
表1-4-67
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00412002.jpg?sign=1738909176-M7sMRXQznzonKnylLnTPqLVu5serFaG2-0-e6944921bb382c2bd1c2424b9eb60b22)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00413001.jpg?sign=1738909176-45p3mQaXflqMxSSnA7imvooXD86YowUV-0-33bf64ef0428a3f10663f7969877daa6)
典型钎焊的接头形式
表1-4-68
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00413002.jpg?sign=1738909176-OZZ7iQLe8bJ3kn6oW96QImNWVNMIOaSA-0-d8e93eeaa9bb20601d4bfa418b94c038)
表1-4-69 常用“自保持”接头形式
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00414002.jpg?sign=1738909176-b1c2XAeHAuE8UQ3jKZutgk7vME8JNWV8-0-31370b7fbd06ccba5b288afe95a4ccb7)
钎焊接头的间隙
表1-4-70 不同类别钎料在钎焊温度下接头间隙的推荐值
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00414003.jpg?sign=1738909176-LqqsVpJk9kGunMM857I4YU41EszdwmE2-0-53753aed6e9d8bf69deacc81c2520833)
表1-4-71 钎焊温度下不同母材与钎料组合的接头间隙推荐值
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00415001.jpg?sign=1738909176-SoMO7INI0XO9W1O2QaqFMOOjem1L9Lho-0-45c94c9e071469a45f107dbc92c1789b)
表1-4-72 钎焊接头间隙和抗剪强度
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00415002.jpg?sign=1738909176-XyUuYU81g0hn5griSnwFBqbDvSo26bC1-0-da3a1029daa6a185ecff0e7f1b6a6cec)
①必要时用负间隙(过盈配合),强度最大。
表1-4-73 钎料
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00415003.jpg?sign=1738909176-ICKepLo83CP6G8Ugm3PPt4FBrtiLzl3J-0-7b7aecb44b780a2957d56972c668e3f3)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00416001.jpg?sign=1738909176-TOrYet2qD82A7xHyaPn6NvGuRkKFHuYE-0-ddfd4e16d99d6709205f1158a5853381)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00417001.jpg?sign=1738909176-OgUdVqITXDqusxFK6f86v1rolrncXTuD-0-863b3abeaafc3139360e224b1fad3a43)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00418001.jpg?sign=1738909176-gFqf3yrr3ZR6Zg5UTTEgilzAOBX8uQYj-0-08106251786b7fa0b7f6f94ee119b6f3)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00419001.jpg?sign=1738909176-nKQafYKeCbeuWuvfxurkBE7qYbvmvLxf-0-c4df94ad6290986730d7cc24b224212d)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420001.jpg?sign=1738909176-sQPoY3BeAAfIuX1vLcm1Euans51f57Mn-0-f3ef875b497385c0002df02f0c52304e)
钎剂
硬钎焊用钎剂型号表示方法(JB/T6045—1992)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420002.jpg?sign=1738909176-PaYfQVrjXHdTjxmV1yIsTFHRNMSkB0JW-0-05fa8724533c2816a6e19e224f0eed2e)
示例
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420003.jpg?sign=1738909176-XMWl0SLZeOafQD8dOVOCMWDP18M3MMeO-0-b125cdc0b7c56fe73686aecd679cb16d)
表1-4-74 钎剂主要元素组分分类
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420004.jpg?sign=1738909176-Fj8e7XWMP9BnXcBv91qFxrrGhqQvlY6e-0-d5494c4162911257f45e8a8c23700bc9)
表1-4-75 常用钎剂的化学成分推荐表
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420005.jpg?sign=1738909176-8Br0zDj85jp8aSJ03MXSwlSsFDeRLLnx-0-85ee1efd4f946b218d6fcade1bf4cb0d)
表1-4-76 软钎焊用钎剂分类及代码(摘自GB/T 15829—2008)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00421001.jpg?sign=1738909176-4ADNJsTekj2A1baRKNZc21wfdeVmrYme-0-421364c0429cc8fa6bca5423b6dccbcc)
表1-4-77 常用无机软钎剂的组分和用途
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00421002.jpg?sign=1738909176-q5govayowSt3uCZQdNAGYBm6EGjEH51r-0-adb66f78d2ccf7e434cb29bf21da52e1)
表1-4-78 常用有机软钎剂的组分和用途
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00421003.jpg?sign=1738909176-8Ro0mlJqR0pZxAvu7YkTzdX0RfqAQnCJ-0-1f87eece99bc8164c7a8176687a32012)
表1-4-79 常用硬钎剂的组分和用途
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00422002.jpg?sign=1738909176-hB47RHZaXHreLn3ODt7CElw1AUU5jomn-0-ea77f4a423e015d981fbd3c66571228c)